Bulk Material Handling
Although most global trade travels by container, a substantial portion is handled as bulk cargo. Dry bulk cargo facilities process, store, and move a wide range of minerals, ores, agricultural goods, and forest products. Many bulk facilities run 24/7, so the material handling machinery must be heavy-duty, safe, and easy to maintain. Durable and reliable energy and data transmission systems are needed to power stacker / reclaimers, tripper conveyors, ship loaders and unloaders, radial stackers, stack racks, hoppers, and cranes, as well as processing equipment such as crushers and sizers. Electrification must be customized to the type of machine, the application, and the specific material being handled. In addition, many electrification systems must withstand dusty environments, corrosive materials, and even hazardous (explosion-proof) conditions.
Customized Conductix-Wampfler energy and data transmission products are well suited to the demands of the bulk handling industry. Our decades of experience and broad product range insure that customers will get the best possible solution. Our customers’ global activities are supported with our turnkey systems and strong after-sale service from our worldwide sales and engineering network. We offer:
Motor-Driven Cable Reels – monospiral or level wind reels to handle main power and data transmission cables or hoses for long-travel stockyard machines such as stacker/reclaimers. Motorized reels feature magnetic clutch or variable frequency drive (VDF) with special slip ring assemblies and fiber optic transmitters for uninterrupted energy and data transmission.
Festoon Systems – for dusty and harsh environments, highly reliable festoon systems provide cable management for crane bridge travel, ship loaders, and bulk conveyors. These run on I-beams or on square “diamond” track to minimize the collection of debris and to yield the best possible performance.
Energy Guiding Chains – depending on the application and the cable package, heavy duty energy guiding chains can be used in linear or circular applications to manage cables and hoses on bulk machines.
Cable Protection Systems – Trenchguard and CoverZip cable protection systems increase the life of cables that lay in a sub-surface trench.
Conductor Rail Systems – specially designed and highly durable conductor rail systems can be used to power moving equipment. We offer anti-corrosion protective coatings, if required.
Spring-Driven Cable Reels – can be used for vertical or horizontal movements of bulk handling machines without the need of energy for the operation of the reel.
Jay Radio Remote Controls – offer a safe way of operating or monitoring machines from a distance. The comprehensive range of industrial and safety radio remote controls offers countless solutions to adapt to an extensive number of bulk material handling applications.
Stacker & Reclaimer
Application
Stacker & Reclaimer
Country
Czech Republic
City
Komořany
Representative office
Conductix-Wampfler s.r.o. [CZ]
Operator
SUB-Závod 05 KSK, a.s. - Vršanská uhelná a.s
Technical requirement[s]
Power supply for a Stacker & Reclaimer
Track length [System]
23 m
Product[s]
• Conductor Rails, Program 0811, 0812 SinglePowerLine
• Festoon System, Program 0240
• Powertrans®
Relevant Products
Single FlexLine 0811
Additional information
Single pole conductor rail for curved tracks and circular or oval applications.
Special features
- High safety level due to integrated finger-safe design
- Easy and exact mounting with multiple hanger clamps and bayonet fastening technology
- Unlimited number of pole, designed for complex systems
- Easy installation of courved segments
- Various power feed options
Main applications
- EMS (Electrified monorail systems)
- Wrapping and packaging machines
- Amusement rides
- Ring-shaped applications or slip rings
- Stage technology
- Sorters
Product data
Standard application data
- Nominal Current (at 100% duty cycle) [A]: 10 | 32 | 100
- Nom. Voltage [V]: 690
- Rail Length [mm]: 4.000 [13.12 ft]
- External Dimensions (Pole) [mm]: 14,7 x 15,5 [0.58" x 0.61"]
- Operating Conditions: for indoor and weather-protected outdoor applications
- Track Configuration: straight / easy on-site adaptation to track layout
Downloads
Single PowerLine 0812
Additional information
Single pole conductor rail preferably for straight tracks.
Special features
- Available with different rail materials, suitable for most industrial environments
- High safety level due to integrated finger-safe design
- Easy and exact mountig with multiple hanger clamps for 3, 4 and 5 poles
- Unlimited number of poles, designed for complex systems
- On-site bending with optional bending device for curves possible
Main applications
- EOT cranes
- People Movers
- Special purpose equipment
Product data
Standard application data
- Nominal Current (at 100% duty cycle) [A]: 25 | 200 | 250 | 320 | 400
- Voltage Grade [V]: 690 (hand safe array 500 V)
- Rail Length [mm]: 4.000 [13.1 ft]
- External Dimensions (Pole) [mm]: 18,0 x 26,0 [0.71" x 1.02"]
- Operating Conditions: for indoor and weather-protected outdoor applications
- Track Configuration: straight / curved elements available
Downloads

Installation Instructions
Series 0240
Additional information
Flat cable trolleys
- Steel cable trolley – Plastic or Steel cable support
Round cable trolleys
- Steel cable trolley with ball joint
- Steel cable trolley with U bolt
- Plastic cable trolley with Hook
Accessories
- Plastic cable clip with pin for cable trolleys with ball joint
- Plastic cable clip with U bolt for cable trolleys with U bolt
- Plastic cable collar for cable trolleys with Hook
- Thong for cable trolleys with Hook
Product data
- Rail dimensions [mm]: 40x40x2,5 [1.57" x 1.57" x 0.10"]
- Max. load capacity per trolley 1) [kg]: 32 [70.5 lb]
- Max. travel speed 1) [m/min]: 100 [328.1 ft/min]
- Max. system length [m]: 120 [393.7 ft]
1) depending on roller size/ roller material
Downloads
Conductix-Wampfler AG
Thörishaus
Brunnmattstrasse 13
CH-3174 Thörishaus
Switzerland
Phone: +41 31 889 08 11
Fax: +41 31 889 08 66
www.conductix.ch
info.ch@conductix.com
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